ORC Offline Process-Register Control

Innolutions has been providing Web Printing Control solutions to the printing industry to reduce waste & improve print quality for more than 30 years. ORC provides real-time process-register correction to correct print-to-process register variation, allowing you to run at full mechanical speed. Every time your operator manually hunts for register on a pre-printed roll, you lose not just scrap paper — you lose the expensive specialty substrate, pre-printed ink and plates, hours of upstream labor, and press time overhead.

Features

Eliminate Full Burden Waste

Every time an operator manually hunts for register on a pre-printed roll, the full cost is lost — expensive specialty substrate, pre-printed ink and plates, hours of upstream labor, and press time. ORC recaptures this margin automatically.

The ORC Advantage: Run at Full Speed

Most offline systems fail because they cannot handle the “elasticity” of the web. As tension or roll diameter changes, process-register drifts, forcing operators to slow down. ORC provides real-time process-register correction to handle all these variables, allowing you to run at full mechanical speed.

Drop-In Retrofit

ORC is a drop-in retrofit for your existing finishing line — no need to change your print. ORC can read your existing register target and integrates seamlessly into existing finishing lines.

Wide Substrate Compatibility

ORC’s web scanner can read printed information on a wide variety of substrates, making it suitable for commercial printing, labels, packaging, and more.

Commercially Available Hardware

ORC uses standard, off-the-shelf components sourced from multiple suppliers for reliable, low-cost availability and easy service.

Proven ROI — Case Studies

Wingate Packaging (Bacon-Board): Challenge: 22% waste on high-cost coated board. Result: Waste slashed from 22% to 8%, machine efficiency up 50%+, full system payback in under 30 days.

Direct Mail Leader: Challenge: High-speed finishing of variable imaged rolls passed through dryer twice. Result: Payback starting from the first job.

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